Aluminium Formwork
About US
UNIQPMC Engineering Works is a very lightweight Formwork system made of high quality Aluminum Extrusion with admirable strength to take on the site conditions. The light weight panels ensure excellent finish, faster construction and high repetition.
UNIQPMC Aluminum formworks is best suited for construction of residential units and mass housing projects. it is fast, simple, adaptable and cost effective. It produces total quality work which requires minimum maintenance and when durability is the prime consideration. The system is designed for maximum repetitions with very stringent tolerances, well designed edges to resist sight abuses. This system is most suitable for Indian condition as a tailor made aluminum formwork for Concrete structure
Features
Latest Technology : Our integrated manufacturing facility at Wazirpur, Gurgaon, Haryana boasts of the most modern machineries for Aluminium cutting,bending and fabrication using modern computer technology. We have been manufacturing formworks in our Factory .We use latest technology Friction Stir Welding to make our aluminum panels and MIG welding is done using high-tech Equipment All material shearing, cutting, punching etc. are done on latest machines. The product is coated with lacquer in a fully automated process without any manual intervention.
High Tolerances :All our extrusions are made from dies customized as per our design with high and stringent tolerances.
High End Finishing : Our most modern machineries and manufacturing system ensures a very good unmatched finish. Our products have no rough surfaces and undulations which are theprimary concern of any project manager when the material arrives at his site. We have a zero tolerance stringent quality control policy and has no hesitation in rejecting for the slightest of the deviation.
Highly Durable : Made in our state of the art manufacturing Facility with high degree of quality Standards, the system is highly durable for long uses and multiple repetitions.
Quality
Fast Service
Standard and Genuine Parts
Fast Spares Delivery
Continually Improve
Trust
High Technology
24*7 Support
MANUFACTURING PROCESS
Raw Material Quality Checking & Stacking
Cutting to sizes
Hole Punching
Notching as per Design
Quality Check
Brushing
Grinding
Welding
Leveling & Panel Adjustment
Protective Coating
Bar Coding for traceability
Packing for safe transit
DESIGN SUPPORT
UNIQPMC Engineering Works places a very high importance on delivering superior Design support, and believes our design support differentiates us inThe market. Our highly skilled battery of designers having Knowledge of the latest design software and its filed applications Provide customized design support in consultation to customer’s Technical team. Our design team helps you to determine which product best Suit Your needs as per project’s specific architecture and the site Conditions and design a complete system which suits your project To the hilt.
SITE SUPPORT
UNIQPMC Engineering Works is focused on providing our customers with all the Support required to ensure a smooth usage of the NilkanthSystem ensuring maximum time saving with minimum deployment Of manpower and equipment. Whether this includes construction Management or on-field engineering, technical support during Project execution or training of the workforce, our site support Team is committed to ensure a safe and reliable implementation, Streamlining the project execution and transition. We understand that site support doesn’t merely mean to guide the Customer on your product’s usability. The objective of our site Support team is to increase the productivity and the structural Quality from the first draft to the finalization of the building.
AFTER SALES SUPPORT
Our customer’s success is our success and undoubtedly, the customer’s growth is our resultant Growth. We further extend our philosophy- Our customer’s saving is our saving Our sales, Management and engineering teams have experience in a wide range of Projects and Industries. We understand the changing needs of our customers when they move From one project to another. We work in close partnership with our clients in their new projects in Both the development and refinement of designs, formwork planning, reuses of the existing Inventory.
COMPARISION OF DIFFERENT FORMWORK SYSTEM
| Sr. No. | ITEM | Light Steel Formworkc | Heavy Steel Formwork | Plywood Formwork | Plastic Formwork | Aluminum Formwork |
|---|---|---|---|---|---|---|
| 1 | Material Thickness | 2mm thickness steel plate | 10mm thickness steel plate | 12mm , 18 mm & 20mm thickness plywood | 20mm thikness plastic sheet | 4mm thickness aluminum profile |
| 2 | Frame Side | 55 | 100 | 12 to 20 | 85 | 65 |
| 3 | Weight kg/m2 | 30-35 kg | 80-85 kg | 10.5 to 14 kg | 20 kg | 21 to 22 kg |
| 4 | Load (kn/m2) | 30 | 30 | 30 to 20 | 60 | 60 |
| 5 | cost effectiveness | low | high | low | high | higher |
| 6 | cycle times | 50 | 200 | 12 to 14 | 100 | 200 |
| 7 | Quality of concrete surface | smooth surface, low accuracy | smooth surface, fair | rough surface | smooth surface, fair | smooth surface, fair & sine |
| 8 | Application | wall, column & slab | Bridge & tunnel | wall, column , slab , beam & bridge & Conventional system | wall, column , slab , beam, bridge & Conventional system | wall, column , slab , beam , bridge, monolithic system |
| 9 | Using lifting tower or not | No | Yes | No | No | No |
| 10 | Resale Value | 40% | 50% | 5% | 25% | 40% |
Component of UNIQPMC Aluminum Formwork
Specifications of panel
| Material | Aluminum 6061-T6=AA |
|---|---|
| Wall Panel |
600(W)X2400(H) 500(W)X2400(H) 450(W)X2400(H) 300(W)X2400(H) |
| No. of stiffener Horizontal |
3 no. H Stiffener 6 no. U Stiffener |
| Vertical | 4 no. U Stiffener |
| Material | Aluminum 6061-T6=AA |
|---|---|
| Deck Panel |
1200(L)X600(W) 1200(L)X500(W) |
| Beam Panel |
1050(L)X300(W) 900(L)X300(W) |
| Material | Aluminum 6061-T6=AA |
|---|---|
| Prop Head | Joint the beams together (Middle beam or End beam), the pipe support will be placed under the prop head |
| Material | Aluminum 6061-T6=AA |
|---|---|
| End Beam | joint the prop and slab corner, the end beam |
| Material | Aluminum 6061-T6=AA |
|---|---|
| ICI | Soffit Corner Internal. Connection between wall panel & slab panel ( internal side) |
| Material | Aluminum 6061-T6=AA |
|---|---|
| ICI | Soffit Corner external. Connection between wall panel & slab panel, beam panel |
| Material | Aluminum 6061-T6=AA |
|---|---|
| KC | Kicker Corner. starter for external wall panel |
| Material | Aluminum 6061-T6=AA |
|---|---|
| End corner | 90ᶿ Connection between two wall panel |
Accessories Component of UNIQPMC Aluminum Formwork
| Material | Aluminum 6061-T6=AA |
|---|---|
| Wedge & Round Pin | The pin and wedge will be used to joint the panels together. |
| Material | Aluminum 6061-T6=AA |
|---|---|
| Long Pin | The long pin and wedge will be used to joint the prop head and beams ( middle beam of end beam) together. |
| Material | Aluminum 6061-T6=AA |
|---|---|
| Solder Tie | joint the prop heads with the beams (middle and end beam |
| Material | Aluminum 6061-T6=AA |
|---|---|
| Groove | Groove Creation by Attachment on Panels |
UNIQPMC KNOWN FOR BEST QUALITY
Technical Data Sheet: FORMWORK
| Sr. No. | ITEM | SPECIFICATION | REMARK |
|---|---|---|---|
| 1 | Aluminum Extrusions | Grade - 6061 -T6 ~= AA | |
| 2 | Aluminum Sheet | Grade - 5052/3105 (4mm thick) | For special & non Std size only. |
| 3 | Fabrication Process | Standard Panels fabrication with Mig Welding using Argon Gas | |
| 4 | Standard Panel size |
2400x600mm 2400x500mm 2400x450mm |
or as per drawings/design |
| 5 | Standard size of deck panel | 1200x600mm | |
| 6 | Tolerance of finished product | -1mm | |
| 7 | Average weight of system | 22 kg./M2 with tolerance of + kg/M2 | Weight is not the criteria for measurement , as light weight is one of the key feature of Aluminum Formwork System |
Technical Data Sheet: ACCESSORIES
| Sr. No. | ITEM | SPECIFICATION |
|---|---|---|
| 1 | Pins, Wedges & Wall Tie | Made out by high grade M.S. Material & shall be supplied 10% extra |
| 2 | External Brackets (Wall Mounting % Slab Mounting) Tie Rod, Wing Nut | M.S. Working brackets for two level shall be provided. However, Platform & Safety net shall be arrange by client |
| 3 | PVC Sleeve, Polythene Tubes, PVC cones | According to the requirement of projects |
| 4 | Props | Props |
Technical Data Sheet: TECHNICAL SUPPORT
| Sr. No. | ITEM | SPECIFICATION | REMARK |
|---|---|---|---|
| 1 | Training & Supervision Period | Up to two typical Floor or 1 month whichever is earlier | |
| 2 | No. of person | Two person per Tower/Set | |
| 3 | Accommodation, Food & Local Transport to & from to site | By Client |
Advantages of Aluminum Formwork System
- Shear walls, columns, core walls Slab and beams can be casted together resulting of less days of slab cycle.
- Walls can be de-shutter after 16-24 hours & slab can be de-shutter after three days
- High strength wall ties.
- No bracing Required.
- Tower Crane not required.
- Bracing not required.
- System components are durable minimum 200 repetition.
- Zero assembly error.
- Stiffness ratio.
- Surface of concrete 4mm thick Aluminum alloy sheet.
- Pin and wedge arrangement system.
Cycle system of Aluminum Formwork
1ST DAY
- Setting out line for the Wall.
- Binding of steel for wall (Reinforcement).
2ND DAY
- Applying of De-shuttering oil on wall panels.
- Wall panel join with wedge pin and wall tie.
- Joining Corner with Wall panels.
- Fixing of Beam bottom with beam Prop Head.
3RD DAY
- Window opening.
- Fixing of Window panels.
- Fixing of Soffit length.
- Fixing of Props with prop head
- Fixing of Mid beam & End beam with deck prop head.
4TH DAY
- Fixing of deck Panel as per room coding.
- Fixing of stair case & other formwork like Kicker, ec & etc.
5TH DAY
- Binding of steel for Slabs.
- Top reinforcement .
6TH DAY
- Final Checking.
7TH DAY
- Casting